Jim
McKibben and Derold DavisIntegration of GIS with Computerized Maintenance Management Systems (CMMS) and Asset Management SystemsMuch of the information that is maintained in a Computerized Maintenance Management System (CMMS) is spatial data about assets that exist in a network with specific locations in space. The use of a GIS can significantly enhance the capabilities of CMMS by supporting additional spatial analysis and the ability to quickly locate geographically dispersed facilities in a water distribution system, a wastewater collection system or other utility networks. This paper will summarize the GIS capabilities associated with some of the major commercial CMMS systems and discuss some of the key issues that must be considered in the development of an integrated CMMS/GIS. |
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Table
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Introduction List
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Enterprise Asset Management (EAM) systems and Computerized Maintenance Management Systems (CMMS) are being implemented by a growing number of both public and private utilities. The worldwide market has been estimated by ARC Advisory Group to be approximately $1.2 billion in 2001, and is expected to increase to $1.8 billion by 2006. [ARC News 3 June 2002]. The growing interest in Asset Management and CMMS is fueled by an increased understanding of the importance of asset and maintenance management in extending the useful life of our aging infrastructure, combined with continued limited resources for improving the infrastructure and an increasingly competitive business climate. The water and wastewater utility markets, which are a small part of the world wide market, are also expressing an increased interest in CMMS. In addition, the release of new financial accounting standards from the Governmental Accounting Standards Board (GASB), most notably GASB 34 and proposed Capacity, Management Operation and Maintenance (CMOM) regulations from EPA, are adding to the increased interest in asset and maintenance management in the water and wastewater utilities market segment. Both of these new mandates will have a significant impact on the development of asset and maintenance management systems [Harlow 2000-Part 1, Part 2, and Part 3]. The impacts of GASB 34 and CMOM on the design of an asset and maintenance management system are covered by many other papers and reports that can be found in the Internet. Utilities own two major types of assets: geographically dispersed assets such as water distribution systems and concentrated groups of assets such as treatment plants. Geographically dispersed assets are spread over large areas where maintenance crew communication is difficult and travel time is a major cost. Geographically dispersed assets include utility networks such as water distribution systems, sewer systems, storm water collection systems, electrical distribution systems and gas distribution systems. Using an asset or maintenance management system that is integrated or linked to a Geographic Information System (GIS) can enhance the maintenance and management of the geographically dispersed facilities or utility networks. Utilities that are already using GIS to map and manage utility networks may already have much of the data needed for integrating GIS with CMMS. Concentrated groups of assets are found in water and wastewater treatment plans and in power generation stations. Water and wastewater treatment plants have a much larger number of assets types than are found in a water distribution system or sewer system. In addition, the number of different types of maintenance activities are also larger in treatment facilities. The use of GIS data within the boundaries of a treatment plant or power generation facility may be beneficial, but is not widely used at the present time. Utilities with both geographically dispersed utility networks and treatment facilities with concentrated groups of assets are often faced with implementing two asset and maintenance management systems; one for the utility network and another for the treatment facilities. The integration or linking of GIS and CMMS could eliminate the need to implement two maintenance management systems. The integration of GIS with CMMS appears to be an obvious match, yet there are very few commercial CMMSs that are integrated with GIS. A review of the available CMMS vendors found only six CMMS vendors that offer GIS integration or linking to their CMMS products. GIS integration or linking is provided by third parties for two additional CMMS vendors. This paper presents a discussion of some key issues associate with the integration of GIS with asset and maintenance management and will focus on the four following topics:
Definition of Asset and Maintenance ManagementAsset management and maintenance management are two related, but different management processes directed at maintaining the assets and extending their useful life while minimizing the cost of ownership. The implementation of asset and maintenance management is the implementation of new business process to improve asset and maintenance management. The use of EAM and CMMS systems must support these new business processes. Ralph Peters stated in an article on CMMS and effective maintenance, "Simply adding CMMS to maintenance practices and procedures in chaos provides computerized chaos and not better maintenance management and service to the customers of maintenance. Instead, to really benefit from a CMMS requires developing and implementing a system that is tailored to your specific needs." [Peters-1998] The two terms, asset management and maintenance management, are often used interchangeably, but are really very different business processes. Asset management is directed at reducing the overall cost of attest ownership and maintenance management is focused on reducing the maintenance cost while extending the useful life of the asset. An effective asset management system must include an effective maintenance management system. The issuance of the GASB 34 standards and the pending promulgation of the CMOM regulations have magnified the need for asset management functions and have refined the definition of the asset management functions that must be provided. Some of the CMMS software vendors offer computerized support for both of these management processes in a single integrated software solution. Some of the integrated ERP systems also include some of the functions normally associated with asset and maintenance management functions. However, asset management and maintenance management are two very different management practices, with related, but different objectives and business processes. Asset ManagementAsset management is a structured program to optimize the life-cycle value of the physical assets by reducing the cost of ownership, while providing the required level of service. [Harlow 2000-Part 1] The objective of an asset management system is to minimize the long-term cost of owning, operating, maintaining, and replacing the asset while ensuring reliable and uninterrupted delivery of quality service. [Harlow 2000-Part 1] The major functions of an effective asset management system are summarized below:
Asset management is an engineering and planning process that requires substantial information to be collected from many different parts of the utility. This information must be maintained for many years in order to identify long term trends. The asset management engineering and planning process uses this information to plan and schedule the asset maintenance, rehabilitation, and replacement activities. The information management system that captures, maintains, and provides the needed asset information can not, by itself, provide effective asset management [Autin 1998]. Effective asset management is a business process that uses substantial information to support asset management decisions. The development of the required skills and information to support effective asset management is a long-term endeavor requiring careful planning and implementation. Effective asset management requires information from many disparate information sources. The primary information management systems that support an asset management system for a water/wastewater utility and the information that they provide are summarized in the following table: |
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One of the key issues that must be resolved in order to provide integrated asset management information is the development and management of the asset register [Entek 2000]. A consistent method of identifying the utility's assets is needed for all information management systems that will use, generate, and manage asset information. Some of the key questions that must be resolved include:
The utility organization should develop work flow, business process, and conceptual design of the asset management system as part of the process of resolving these and other questions. The final selection of the various software systems that will be used will also influence the resolution of these questions. Maintenance ManagementMaintenance management is an organized process for producing reliable capacity from the utility's facilities [Palmer 1999] at the lowest possible cost. Maintenance management is the process and procedures that are directed at keeping the assets working properly and extending their useful life. Maintenance management is more than efficiently providing asset maintenance; it should be a process to prevent maintenance [Palmer 1999] by providing the needed maintenance at the time to it is needed. Effective maintenance typically has six major steps [Campbell 1995] which are listed below:
Effective maintenance management is a set of business processes that are directed at maintaining and extending the capacity of the utility's facilities and their useful life. Maintenance management is not simply installing a CMMS computer program. CMMS software is just a tool to help a utility provide effective maintenance by making important information available for the maintenance management decision process. Commercial CMMS software packages can provide a very useful tool for assisting a utility in developing their maintenance management system. An initial listing of some of the major CMMS functions is presented below [Weir 2002]:
More detailed listings of CMMS functions can be found on several Internet sites that are specifically directed at plant maintenance activates and software systems. Some of the sites that were access during the development of this paper include:
CMMS MarketThe market for CMMS and asset management systems is very large. ARC Advisory Group estimates that the CMMS market will increase from $1.2 billon in 2001 to $1.8 billion in 2006 [ARC News-3 June 2002]. Most of the CMMS systems are marketed to a wide range of different industries and the water and wastewater utility's share is only a small part of the total worldwide CMMS market. A review of the above Internet sites will provide clear indication of the large number of different CMMS products that are available and the wide range of industries that they serve. CMMS can be grouped into two major groups [Davis and Mikes 2001] Asset specific systems. These systems are designed to provide maintenances management for a specific industry with their unique business processes and groups of assets. These system work well in the intended environment, but they are unacceptable in other industries or environments. Examples of this type of system are CMMSs that are specifically designed to provide service for water and wastewater utilities, automotive manufactures, pharmaceuticals, schools and universities, or transportation agencies. General asset management systems. These systems provide a more generic maintenance management functions that is not directed at a specific industry. These systems typically have greater functionally and flexibility and they usually require significant configuration and tailoring. The maintenance management system market has also seen the emergence of Enterprise Resource Planning (ERP) systems. Some of the ERP systems now include significant maintenance management and asset management capabilities. In addition, some of the ERP systems are expanding their asset management and maintenance management capabilities for use in asset intensive industries such as utilities. Gartner Research has a research report that can be purchased that addresses the Midmarket, Asset-Intensive ERP II/EAM/CMMS. The ERP systems offer the advantage of providing close integration of the asset and maintenance management functions with the financial information system, the human recourses systems and the purchasing system. Identification of the CMMS market leaders is difficult to obtain. Most of the market information must be purchased from various commercial research organizations and this information is priority with restrictions on its publication. However, three articles were found that provide an indication of CMMS market leaders. Two references where found in the article section of Plant Maintenance Resource Center which provide an indication of the potential market leaders. The first article is a relatively small international survey that was published in 2000 by the Plant Maintenance Resource Center [Plant Maintenance Resource Center 2000]. This survey provides many insights into the major issues surrounding the implementation of a CMMS and you are encouraged to visit this site. This survey identified the three CMMS vendors with the largest number of installations. They are Maximo by MRO Software Inc., SAP, and MP2 by Datastream. Together these three systems accounted for about one half of the total installations surveyed. A second report also found on the Plant Maintenance Resource Center provided a link to a Gartner research report on Enterprise Asset Management (EAM) systems [Gartner/PSDI 2000]. This report identified the potential market leaders for full ERP systems and for EAM systems, which will require links to an ERP to provide the full capabilities available in a ERP. The market leaders in the ERP market are SAP, J. D. Edwards, and IFS. SAP is not reviewed for midmarket companies. The market leaders for the EAM market are MRO, Datastream and Fluor with Datastream being preferred for the midmarket organzations. Both Mincom and Indus offer best-of-breed EAP capabilities for the large companies. It should be noted that most water and wastewater utilities are in the midmarket range or smaller. Only a small number of the largest water and wastewater utilities would be in included in Gartner's large market range. A third article was publish by Indus, citing ARC Advisory Group, which indicated that Indus is the leading EAM with a 13.9 percent share of the worldwide EAM software and services market. The article also indicates that "Indus also maintains market share leadership position in software and services revenues in North America, Tier 1 customers " [Indus-17 June 2002]. Based on these three reports the market leaders for CMMS and ERPs are SAP, MRO, Datastream and Indus. The popularity of these system with water and wastewater utilities in not known. Empirical evidence suggests that these systems are not widely used. MRO and Datastream are believed to have and important part of the water and wastewater market. All of these systems fall in the general asset management system classification presented above. The use of CMMS by utilities appears to be growing. A review of the CMMS vendors has identified only a few who provide CMMS capabilities directed exclusively at the utilities market. The survey sited in the previous section identified only 2 or 3 percent of the respondents as coming from the utility's industry. Most of the CMMS vendors that service the utilities are focused on the treatment facilities. Empirical evidence suggests that an even smaller number of CMMS vendors provide the ability to manage geographically dispersed utility networks. Only a handful of CMMS vendors have links to Esri GIS software. Some CMMS vendors will use there software and standard procedure to manage geographically dispersed utility networks without the benefit of GIS. Asset numbering systems with links or network data structures may be used to identify or describe the utility network. These structures can provide the topology of the network, but make it difficult to relate the utility network features to other spatial features such as roads or property information. Clearly, the utility market for CMMS is relatively small and will have very little influence on the CMMS market as a whole. The fact that the utility market for CMMS is relatively small is important and consequence is that utilities may have a difficult time obtaining the capabilities and features needed to manage geographically dispersed network assets. The software "market regime" will provide the features that the market demands. [Wallnau et al. 2002]. The potentially small market for utilities, particularly water and wastewater utilities, will result in a limited ability to influence the major CMMS vendors. However, as the CMMS market matures, the CMMS vendors may begin to look for additional opportunities to expand there market. The ARC Advisory Group report on the CMMS market [ARC News-3 June 2002] stated that the CMMS market has matured. The major growth is expected to be in Application Service Provider (ASP) and this may offer the utilities the opportunity to implement CMMS within their limited capital budgets. In a survey described later in this paper, it was found that 8 CMMSs that are integrated with GIS or have specific links to GIS. With the exception of Datastream, all of the market leaders identified previously have GIS links provided by the vendor or offered by third parties. Three of these other vendors, Azteca Systems, GBA Master Series, and Hansen Information Technologies, have CMMS systems that are particularly useful for water and wastewater utilities. GIS can significantly enhance a CMMS by providing the ability to access, use, display, and manage spatial data. The ability to effectively use spatial asset data is important for utilities with geographically dispersed utility networks. Field crews that maintain utility networks rely on maps of the utility network to get to the location of network problems or facilities. These maps are often developed and published with GIS. However, printed map atlases are notorious for being out of date and having missing pages. The ability to include current and accurate map with work orders can greatly increase the efficiency of the field crews. Some of the other major reasons for integrating GIS with CMMS are summarized below:
GIS is a very powerful tool for evaluating and planning utility network improvements. The use of GIS could greatly enhance the asset analysis that is required to provide the asset management functions that were identified previously. GIS analysis can be used to estimate future water demands and wastewater load that the utility must process. The results of this analysis provide information that is critical to making decisions to expand or improve a utility's network. Finally, GIS can provide a data integration pathway. GIS has the ability to access and use data form many different sources and some utilities can use GIS to provide the integration of the many different data sources that are maintained by a utility. Most of the data that is maintained by a utility is spatial data and GIS can be used access and use this data. GIS currently has a limited role in managing assets within the confines of a water or wastewater treatment plant. However, it is the author's belief that GIS could be a useful tool for managing all of the various networks found in a treatment facility, such as the main liquids train, the control system network, the power system network, and all of the various pipe networks for chemicals, compressed air, and various sludge and process flows. Most of these networks contain spatial data and the ability to link all of the various networks together offers interesting possibilities. However, there is only a limited interest in using GIS inside a water or wastewater treatment facility. Existing Links between GIS and CMMSOnly a few of the numerous CMMSs have links to Esri GIS software. The CMMS systems that have links to Esri GIS software are listed in the following tables. Table 2 lists the CMMS vendors that have developed or are marketing a link to Esri GIS software. |
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Two other vendors have links that have been developed by third parties and these vendors are listed in Table 3. |
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1-Links between Esri GSI Software and SAP are also being developed by Esri business partners. These links have not been reviewed in this paper. Those interested in the SAP/Esri links are encouraged to contact Esri. [Esri 2000] | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Integration MethodsThe identification of CMMS solutions that have been linked or integrated to Esri software was based on information supplied by Lori Armstrong of Esri and by system vendors the authors have identified during their work. Most of the software venders developing GIS/CMMS links are business partners of Esri. The list of the GIS and CMMS links presented above are all of the ones that the authors know about. However, new ones could be under development. The methods of integrating GIS with CMMS can be grouped into two major categories based on where the asset data is stored. Asset data can be stored in the GIS data base or in the CMMS data base. The first group, which includes most of the GIS/CMMS interfaces, maintaine the asset data in the CMMS database. GIS software is used to access the asset data or provide information that is stored in the CMMS database. GIS features are linked to assets in the CMMS database. Adding a new asset requires the addition of the asset in both the CMMS database and the GIS database. The work order and maintenance data is stored in the CMMS. The second group, which includes only Azteca Sysems, Inc. actually stores the asset data the GIS database. All assets and their related data are maintained in the GIS database. The addition of a new asset in the GIS database does not require an adjustment in the Acteca's Cityworks database. The work orders and maintenance management functions are maintained in a series of Cityworks tables. Work and maintenance data are linked to assets. All of the maintenance management functions are provide as extensions to Esri's GIS software. Network tracing is also done differently in the various systems. ActiveG and MAXIMO use MAXIMO's network database to provide the network tracing. Azteca's Cityworks uses Esri's network tools to provide the network tracing. All of the software vendors that provide a link to Esri's GIS software were asked to complete a questionnaire. The questionnaire was designed to provide information about which Esri software technology they are using and plan to use in the future. In addition, the software vendors were asked if they could provide several key functions that are useful in the water and wastewater industries. The results of this survey are included in the appendices. This information is presented as an aid in identifying and evaluating the interfaces between GIS and CMMS. The reader should note the following cautions about the completeness of this survey and the accuracy of the survey results that are presented below:.
Use of Esri GIS SoftwareA summary of the Esri software that is used to integrate or link the GIS to CMMS is presented in Table 4. A review of Table 4 shows that most of the GIS/CMMS integrations and links use the ArcGIS technology. In addition, a review of Table 4 identifies a strong desire to use ArcPad to provide GIS and CMMS on a PDA as indicated by the large number of vendors that are planning future use of ArcPad. |
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GIS/CMMS FunctionsThe questionnaire also collected information about some of the functions that are provided in the GIS/CMMS interface. A summary of the GIS/CMMS functions is presented in Table 5. The list of functions are representative of the types of GIS/CMMS integration functions that would be used in a water and wastewater utility. The actual functions for using a GIS with a CMMS must be defined by a careful review of the workflows and business practices of the organization implementing the GIS/CMMS integration. These workflow and business practices will be important in the selection of the CMMS and how GIS can be used with the CMMS.A review of Table 5 shows that most of the GIS/CMMS systems provide the GIS/CMMS functions that were listed. Many of the vendors responding to the questionnaire provided some additional notes and the reader is advise to review these notes in the appendices. |
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ConclusionsThe CMMS market continues to grow, although the CMMS market is considered a mature market. The number of different CMMS vendors is very large and most of the vendors are focused on serving a limited number of industries. The interest in linking GIS to CMMS also appears to be growing, particularly among utilities with geographically dispersed assets found in a utility network such as a water distribution system or a sewer system. However, the number of GIS/CMMS links and integrated system is small. Only 8 CMMS/EAM/ERP systems have existing links to Esri's GIS software and these have been included in Table 7. |
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Two of the key technical issues that must be addressed when implementing an integrated or linked GIS/CMMS are: The storage of asset data - The asset data can be stored in the GIS database or in the CMMS database. The work flows for adding an asset must be carefully defined since they can impact both the GIS database and the CMMS database. The management and identification of the asset register - The asset identification number is needed by both the GIS and the CMMS. The structure of the asset register identification system can have an impact on the ease of adding or removing assets. The importance of the asset register is increased when the GIS and CMMS must be linked or integrated with other applications such as a financial information system, a plant control system, a document management system, or a data warehouse. |
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AppendicesSurvey ResponsesActiveG
LLC for ActiveG MAXIMO MapEngine a link to MAXIMO by MRO Software |
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